引用本文:张立岩,柴天佑.氧化铝回转窑制粉系统磨机负荷的智能控制[J].控制理论与应用,2010,27(11):1471~1478.[点击复制]
ZHANG Li-yan,CHAI Tian-you.Intelligent mill-load control for pulverizing system in alumina sintering process[J].Control Theory and Technology,2010,27(11):1471~1478.[点击复制]
氧化铝回转窑制粉系统磨机负荷的智能控制
Intelligent mill-load control for pulverizing system in alumina sintering process
摘要点击 1705  全文点击 1209  投稿时间:2009-05-11  修订日期:2010-01-05
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DOI编号  10.7641/j.issn.1000-8152.2010.11.CCTA090588
  2010,27(11):1471-1478
中文关键词  磨机负荷  切换控制  过负荷控制  制粉系统  氧化铝烧结过程
英文关键词  mill load  switching control  overload control  pulverizing system  alumina sintering process
基金项目  国家“973”计划资助项目(2009CB320601); “111”引智工程资助项目(B08015); 国家“863”计划资助项目(2007AA041405).
作者单位E-mail
张立岩* 东北大学 流程工业综合自动化教育部重点实验室 zly1976@sohu.com 
柴天佑 东北大学 流程工业综合自动化教育部重点实验室  
中文摘要
      氧化铝回转窑制粉系统采用回转窑余热产生的热风干燥煤粉时, 由于热风温度低且变化频繁, 常常导致制粉工况处于过负荷异常工况, 出现“饱磨”故障, 导致停磨, 使负荷控制系统无法投入自动运行. 本文提出了有规则推理的切换机制, 在磨机负荷PI控制器和过负荷控制器之间进行智能切换. 所提出的控制方法成功应用于氧化铝回转窑制粉系统, 在热风温度低且变化频繁时, 将磨机控制在出力最大的负荷范围内, 避免出现故障工况.
英文摘要
      The pulverizing system in alumina sintering process uses the air with residual heat produced by cooling clinker as the hot air to dry the coal powder. When the temperature of hot air is low and varies frequently, it may cause an overload condition for the pulverizing system, leading to operational faults of“coal blockage”and even the termination of the mill operation and the operation of mill-load controller. To deal with this problem, we propose a rule-based reasoning switching mechanism which switches between the PI controller for normal load and the controller for overload. This method has been applied successfully to a pulverizing system for alumna sintering process, in which the pulverizing system is controlled to generate the maximal output power when the temperature of hot air is low and varies frequently, thus, avoiding the fault of“coal blockage”.